Rubber roller systems are a very important part of mechanical applications. They provide different types of advantages in mechanical applications. Here, we talk about the rubber roller applications which are common in mechanical systems.
What is Rubber Roller?
A rubber roller is a cylindrical part made from rubber materials. The purpose of the rubber material is, it has a great ability to cling to surfaces. And they are very easy to apply for different kinds of applications. This ability gives mechanical systems to transfer torque and power without any problem. So, it is very important to use them in such applications.
Also another advantage of rubber rollers, they provide very good resistance to tear and wear. And this makes them the preferred materials in different kinds of applications.
What are the Applications?
Because of these advantages of rubber materials, there are different kinds of applications that we use them. The most common ones;
- Conveyors: Conveyor belt mechanisms are very important systems that carry different kinds of materials and applications. With them, carrying different loads between the manufacturing and packaging lines is very simple. So, the use of these systems is very common in conveyor applications.
- Printing presses: The use of rubber roller systems in printing presses are very common. They transfer ink from the in-tray to the printing plate in these systems.
- Material handling systems: In material handling systems such as forklifts and cranes, the use of rubber roller applications is very common for their wheels.
- Textile systems: Also we are using them for fabric transfer between the different stages of textile manufacturing applications.
- Agriculture: In agricultural systems and the power transmission in these systems, the use of rubber roller applications is generally very common.
- Industry: Also in industry, wheels and power transmission applications are generally made from rubber rollers.
- Automotive: In the belts, pullers, and tensioners in vehicles, the use of these systems is very common.
So there are different kinds of applications that we use the rubber roller systems. They are very important systems that we are using.
Types of Rubber Roller Applications
According to the materials and the uses of the rubber roller applications, there are different types of them we use in different applications.
- High-temperature rollers: These rollers are made from rubber materials that can withstand high temperatures effectively.
- Polyurethane rollers: Polyurethane is a very important synthetic rubber that we generally used for applications where we need wear resistance.
- Textured rollers: Textured shapes and applications are very common in these applications that provide much more effective gripping and holding.
- EPDM rollers: EPDM or ethylene propylene diene monomer rubber applications are generally common for weathering, UV radiatiıon, and ozone.
- Nitrile rubber: If we need resistance to oil and chemicals, we use nitrile rubber applications.
- Silicone rubber: In applications where the change of the temperature is very high from cold to hot, the use of silicone rubber roller systems is very common.
- Neoprene rubber: This is another rubber material that is resistant to weathering and oil.
How to Select a Rubber Roller Application?
There are different considerations that we need to make if you want to select the most proper rubber roller application.
- Diameter: You need to select a proper diameter for the rubber roller application. Because it directly defines the moving speed. There are different diameters are available ranging from 3/8″ to 1 1/2″.
- Width: Also you need to select a proper width for the roller application.
- Shaft diameter: The shaft diameter of the shaft that connects to the roller. Be sure that this shaft can carry the maximum load that you are planning to carry.
- Material: In the roller types section above, we stated the different rubber materials and their extensive features. According to the type of application that you want to apply, select the proper material that you want to use.
- Temperature range: The temperature range is very important for the roller material that you will use. If you need a rubber that can withstand higher temperatures, you need to take a look at the available temperature ranges that you can use.
- Hub material: Hub material is generally made from aluminum, steel, cast iron, and plastic. Select a proper material that the load that you will carry and the effects of the external systems.
So, these are the general points that you need to consider about rubber roller applications.
Last Words
These are the general points that we can state about the rubber roller systems. They are very important applications that we use for different purposes. And there are different rubber materials are available for different purposes and different expectations that we have for these applications.
Also, we need to consider different parameters while we are selecting a proper application. If you consider them correctly, selecting a proper application will be very easy for you.
If you have additional comments and questions about these applications, please leave them below. Your precious feedback will be very important to us and our readers.
FAQ
They are generally used for various mechanical functions such as power transfer, and wheels of different mechanical applications. They provide extensive features in different applications.
The general material is rubber as you understand from its name. But if we need to give detailed information about the materials, the common materials are; nitrile rubbers, EPDM, silicone rubber, textured rubber, and high-temperature rubber. The material can change according to our expectations in specific applications.
The cost of the rubber roller is a very important parameter that you need to consider. The costs can change according to the type, material, and sizes of them. So, you need to check the general manufacturer catalıgues to have an idea about the cost of these applications.
